Recently, our company has manufactured the DQYA-105BK electric choke manifold control panel according to the requirements of American customer. This product has a wide range of applications in fields such as oil and gas exploration, chemical production, and offshore engineering, providing key support for pressure monitoring, flow control, and equipment operation data collection in related production activities.
Oil and Gas Exploration Field: The standpipe and casing electronic pressure sensors have a measuring range of 0 - 105MPa, which are suitable for accurately monitoring the pressures of standpipes and casings during oil and gas exploration. During drilling operations, it is necessary to monitor the pressure changes inside the pipes in real-time to ensure well control safety and prevent accidents such as blowouts. The electric throttle valve can precisely control the fluid flow rate, playing an important role in adjusting the wellhead backpressure and balancing the formation pressure, thus ensuring the smooth progress of the exploration operations. The pump stroke counter can accurately record the number of pump strokes, helping operators understand the working status of the pump and its flow output, and providing key data for evaluating the overall efficiency of the exploration operations and maintaining the equipment.
Chemical Production Field: Chemical production often involves high-pressure, flammable, and explosive technological processes, with extremely high requirements for the explosion-proof performance of equipment. The standpipe and casing electronic pressure sensors in the product meet the Exia ll CT6 Ga explosion-proof standard and can be safely applied to the pressure monitoring links in chemical production, such as monitoring the pressures of reaction kettles and pipelines. The electric throttle manifold control box can accurately adjust the flow rate of chemical fluids, meeting the strict requirements of different production processes for flow rates and ensuring the stability of the production process and product quality.
Offshore Engineering Field: In offshore engineering facilities such as offshore oil platforms, the equipment is faced with a humid and highly corrosive marine environment. The product is packaged in export-grade iron packaging, which can effectively resist seawater erosion and protect the internal equipment. The electric throttle valve and various sensors can be installed in the manifold system of the offshore platform to achieve pressure monitoring and flow control of offshore oil and gas transportation. The pump stroke counter can also provide data support for monitoring the operation status of the pumps on the platform, ensuring the safety and efficiency of offshore engineering operations.
The highlights of this equipment are mainly reflected in its explosion-proof performance, international configuration, and meticulous planning of accessory specifications.
Outstanding Explosion-proof Performance: The standpipe and casing electronic pressure sensors meet the Exia ll CT6 Ga standard, which is an explosion-proof standard for electrical equipment used in hazardous environments. "Exia" indicates the intrinsic safety type ia level, meaning that the equipment will not generate enough energy to ignite explosive gases even in case of failure. "ll CT6" specifies the gas group and the maximum surface temperature applicable to the equipment, and "Ga" is the equipment protection level, indicating that it can be used in Zone 0 hazardous areas. This standard ensures that the product can operate safely and stably in flammable and explosive industrial environments, such as the oil and chemical industries, greatly expanding the application scope of the product and guaranteeing operational safety.
International Configuration: The product configuration fully considers international requirements. The label language is in both Chinese and English, and the product certificates, operation manuals, and inspection reports are all in Chinese - English versions. This is conducive to the promotion and use of the product in the international market, facilitating users with different language backgrounds to operate and maintain the equipment, and enhancing the international versatility and market competitiveness of the product.
Meticulous and Reasonable Accessory Specifications: The specifications of various cables are clearly defined, such as the signal cable for the electric throttle valve (RVVP 12X1.0mm² 50m/root) and the signal cable for the valve position (RVVSP 2X1.0mm² 50m/root). Such precise specifications can not only ensure the stability of signal transmission and the reliability of power supply between various components of the equipment but also avoid problems such as signal interference and insufficient power supply caused by improper cable specifications, ensuring the efficient operation of the entire electric throttle manifold control box system. The pump stroke counter is equipped with an explosion-proof proximity switch sensor, and the sensor C-shaped fixing clip, cable assembly (including an explosion-proof junction box made of 316 stainless steel and cable connectors). The material selection and overall configuration from the sensor to the accessories are carefully designed. 316 stainless steel has good corrosion resistance and can adapt to harsh industrial environments, ensuring the accuracy of the pump stroke counting function and the long-term stable operation of the equipment.
Product Packaging with Export-Grade Iron Packaging: The use of export-grade iron packaging indicates that the product packaging design complies with international transportation and storage standards. Iron packaging is sturdy and durable, which can better protect the product from damage during long - distance transportation and storage in different environments, adapt to the complex handling and loading/unloading links in international logistics, meet the requirements of the international market for the safety and stability of product packaging, and help the product enter the international market smoothly.
Sensors Complying with International Standards: The standpipe and casing electronic pressure sensors have a measuring range of 0 - 105MPa, adopt the 2"1502 union type, and meet the Exia ll CT6 Ga standard. This standard is an internationally recognized explosion-proof standard for electrical equipment used in hazardous environments. Complying with this standard means that the product can meet the safety requirements for equipment used in hazardous environments (such as hazardous areas in the oil and chemical industries) internationally, enabling the product to have the qualifications to enter the markets of many countries and regions without being restricted by differences in explosion-proof standards, reflecting the product's alignment with international technical standards and enhancing its international versatility.