Electric Pressure Testing Pump
Electric Pressure Testing Pump

Electric Pressure Testing Pump

Electric pressure test pumps utilize hydraulic-electric drive systems with precision pressure control for leak detection testing. These automated systems conduct pressure integrity checks on pipelines/valves/vessels, identifying potential failures to ensure operational safety and equipment reliability.
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Brief introduction

 

The electric pressure test pump uses electric hydraulic pump as the hydraulic source. With the precise control system, the output pressure can be adjusted to meet different pressure test requirements. In practical applications, it is widely used in the pressure testing, sealing inspection, etc. of equipment such as pipelines, vessels, and valves, to identify potential leaks, defects, and safety hazards in time, providing strong guarantee for the normal equipment operation and safe production.

 

Performance and features

 

This product adopts high and low pressure dual electric hydraulic pump configuration, and enclosed integrated box structure, designed with remote automatic pressure testing function. It has the advantages of low power, high pressure, low noise, fast boosting speed, simple operation, high safety, high degree of automation, and easy vehicle transportation, and allows customized configuration of output flow and rated working pressure according to user needs to provide a stable and powerful hydraulic pressure source for the system. Its working principle is, based on the reciprocating motion of the plunger driven by the motor, to suck in the medium (usually water or oil) and pressurize the medium for output. With the precise control system, the output pressure can be adjusted to meet different pressure testing requirements. The operator can set the pressure test parameters by the system software, based on which the system automatically performs a series of operations such as pressure boosting, holding, and relieving on the tested workpiece, and meanwhile monitors the pressure test process, and record, analyze and calculate the data in real time, and finally generates a pressure test report. The operator can save and print the pressure test reports.

 

Product Feature:

1. With remote control operation function, automatic completion of pressure boost, pressure retention, pressure relief and other test conditions, through the computer remote control to complete the pressure test data measurement and collection, data analysis, print record report, with equipment on-site manual operation function.

2. Both pressure supply and relief circuits are equipped with manual and hydraulic control valve secondary redundant control to ensure the smooth completion of pressure test.

3. The electric pressure test pump is equipped with a remotely controllable high pressure valve group, and the high pressure valve group adopts the form of air control valve to further meet the needs of low temperature working environment. And equipped with an air pump station to provide pilot control power for the gas control valve.

4. Remote Control Mode: Laptop-based HMI operation with dedicated custom software for intuitive user control.

5. The water tank is equipped with a liquid level sensor, which can monitor the liquid level status in real time on the computer; The inner and middle partitions are added to reduce the water slosh when the vehicle is walking, and the self-priming pump is used to replenish the water tank. The quick interface of the suction pipe is reserved to facilitate the on-site water tank replenishment and the exhaust port and overflow port are left.

6. The connection of the high pressure pipe is a special thread interface for high pressure hard seal, and is equipped with an anti-trip protection device to prevent loss after vibration. Container type skid structure, in line with the field transport operation conditions.

 

Selection and technical parameters

 

Product naming rules and selection

product-509-163

 

Technical parameters

Power supply voltage 380VAC 50Hz three-phase four-wire system
Maximum power 5.5KW~15KW
Working pressure

High pressure pump 70~200Mpa;

Low pressure pump 10~35MPa.

Theoretical flow rate High pressure pump: 0.9L~3.85L/min;
Low pressure pump: 6~22L/min.
Tank volume ≥100L

 

Product Advantage

 

1. Technical Advantages

- High Efficiency and Energy Saving: Adoption of variable frequency control technology for precise motor speed adjustment (1.4MPa-2.1MPa for low-pressure sealing tests), achieving significant energy savings.

- High Pressure and Flow Rate: System pressure upgraded to 200MPa, with low-pressure pump flow rate at 1320L/h and high-pressure pump flow rate at 230L/h, drastically reducing test time.

- Intelligent Upgrade: Integrated wireless remote control system to minimize operational risks, supporting pressure curve recording and offline data analysis.

- Environmental Adaptability: ISO 14001 certified and compliant with the EU Emission Trading Scheme (EU ETS), suitable for low- and medium-pressure pipeline and wellhead equipment testing.

 

2. Core Selling Points

- Efficiency Breakthrough: Field tests in the Chuan-Yu region demonstrated test duration reduction from 72 hours to 24 hours, achieving a 65% efficiency improvement.

- Reliability: Explosion-proof enclosure design to mitigate external environmental impacts, extending equipment lifespan and significantly reducing failure rates.

- Compliance: Compliance with API 16C specifications and holding A-grade equipment supplier qualification from CNPC.

 

3. Multi-field application, customizable

 

Questions & Answers

 

Q1: What's your business scope?

A1: Our main products are well control equipment and hydraulic and electronic control systems, including choke manifold control panel, flat valve control box, pressure test device, orifice valve driver, pressure sensor, pump stroke counter, valves and gauges etc..

 

Q2: What's your package?

A2: Standard export package. Some packed with wooden case, but some special goods we can use steel case.

 

Q3: What about shipping?

A3: Samples or small parts can be sent by Courier or air. But for bulk cargo or a whole set of equipment, we suggest shipping by sea.

 

Q4: Any other after sales service your company can provide?

A4: 1). Product Instruction

       2). Installation and commissioning video

       3). Telephone or video call for technical guidance

 

Q5: What are your payment terms and delivery time?

A5: We could accept T/T, L/C. Generally, we will arrange the shipment within 15 days after receiving payment.

 

 

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